Process Flow
1.Anodizing of silver-based materials and silver-based electrophoretic materials: Loading – Water rinsing – Low-temperature polishing – Water rinsing – Water rinsing – Clamping – Anodizing – Water rinsing – Water rinsing – Water rinsing – Sealing holes – Water rinsing – Water rinsing – Blanking – Air drying – Inspection – Entering the electrophoresis process – Packaging.
2.Anodizing of frosted materials and frosted electrophoretic materials: Loading – Degreasing – Water rinsing – Acid etching – Water rinsing – Water rinsing – Alkali etching – Water rinsing – Water rinsing – Neutralization and brightening – Water rinsing – Water rinsing – Clamping – Anodizing – Water rinsing – Water rinsing – Water rinsing – Sealing holes – Water rinsing – Water rinsing – Blanking – Air drying – Inspection – Entering the electrophoresis process – Packaging.
3.Anodizing of coloring materials and coloring electrophoretic materials: Loading – Water rinsing – Low-temperature polishing – Water rinsing – Water rinsing – Clamping – Anodizing – Water rinsing – Water rinsing – Water rinsing – Coloring – Water rinsing – Water rinsing – Sealing holes – Water rinsing – Water rinsing – Inspection – Entering the electrophoresis process – Blanking – Air drying – Inspection – Packaging. 
Anodizing products of MAT Aluminum
Material Loading
1.Before loading the profiles, the contact surfaces of the lifting rods should be polished clean, and the loading should be done according to the standard number. The calculation formula is as follows: Number of loaded profiles = Standard current density x Single profile area.
2.Principles for considering the number of racks: The utilization rate of the silicon machine capacity should not exceed 95%; the current density should be set at 1.0-1.2 A/dm; the profile shape should leave necessary gaps between two profiles.
3.Calculation of anodizing time: Anodizing time (t) = Film thickness constant K x Current density k, where K is the electrolysis constant, taken as 0.26-0.32, and t is in minutes.
4.When loading the upper racks, the number of profiles should follow the “Profile Area and Number of Upper Racks” table.
5.To facilitate liquid and gas drainage, the upper racks should be tilted during bundling, with an inclination angle of around 5 degrees.
6.The conductive rod can extend beyond the profile by 10-20mm on both ends, but it should not exceed 50mm.
Low-temperature Polishing Process
1.The concentration of low-temperature polishing agent in the tank should be controlled at a total acid concentration of 25-30 g/l, with a minimum of 15 g/l.
2.The temperature of the polishing tank should be maintained at 20-30°C, with a minimum of 20°C. The polishing time should be 90-200 seconds.
3.After lifting and draining the residual liquid, the profiles should be quickly transferred to a water tank for rinsing. After two water rinses, they should be promptly transferred to the anodizing tank. The residence time in the water tank should not exceed 3 minutes.
4.Before polishing, the low-temperature polishing materials should not undergo any other treatment, and other tank liquids should not be introduced into the polishing tank.
Degreasing Process
1.The degreasing process is carried out in an acid solution at room temperature, with a duration of 2-4 minutes and an H2SO4 concentration of 140-160 g/l.
2.After lifting and draining the residual liquid, the profiles should be placed in a water tank for rinsing for 1-2 minutes.
Frosting (Acid Etching) Process
1.After degreasing, the profiles should be rinsed in a water tank before entering the acid etching tank.
2.Process parameters: NH4HF4 concentration of 30-35 g/l, temperature of 35-40°C, pH value of 2.8-3.2, and acid etching time of 3-5 minutes.
3.After acid etching, the profiles should go through two water rinses before entering the alkali etching tank.
Alkali Etching Process
1.Process parameters: Free NaOH concentration of 30-45 g/l, total alkali concentration of 50-60 g/l, alkali etching agent of 5-10 g/l, AL3+ concentration of 0-15 g/l, temperature of 35-45°C, and alkali etching time for sand materials of 30-60 seconds.
2.After lifting and draining the solution, the profiles should be quickly transferred to a water tank for thorough rinsing.
3.The surface quality should be checked after cleaning to ensure there are no corrosion marks, impurities, or surface adhesion before entering the brightening process.
Brightening Process
1.Process parameters: H2SO4 concentration of 160-220 g/l, HNO3 in appropriate amount or 50-100 g/l, room temperature, and brightening time of 2-4 minutes.
2.After lifting and draining the residual liquid, the profiles should be quickly transferred to a water tank for 1-2 minutes, followed by a second water tank for another 1-2 minutes.
3.After two rounds of cleaning, the aluminum wire on the racks should be clamped tightly to ensure good contact during the anodizing process. Ordinary materials are clamped at one end of the rack’s aluminum wire, while coloring materials and electrophoretic materials are clamped at both ends.
Anodizing Process
1.Process parameters: H2SO4 concentration of 160-175 g/l, AL3+ concentration ≤20 g/l, current density of 1-1.5 A/dm, voltage of 12-16V, anodizing tank temperature of 18-22°C. The electrification time is calculated using the formula. anodized film requirements: silver material 3-4μm, white sand 4-5μm, electrophoresis 7-9μm;
2.The anode racks should be placed steadily in the conductive seats, and it should be confirmed that there is no contact between the profiles and the cathode plate before starting the anodizing process.
3.After anodizing, the anode rods should be lifted out of the liquid, tilted, and drained of residual liquid. Then they should be transferred to a water tank for rinsing for 2 minutes.
4.Non-coloring profiles can enter the secondary water tank for sealing treatment.
Coloring Process
1.Coloring products should only be arranged in single-row double-line configurations, with a distance between products equal to or greater than the corresponding face width of adjacent products. Generally, when measured by fingers, the distance should be greater than or equal to the width of two fingers. The bundles must be tight and secure, and only new lines should be used for bundling.
2.The anodizing tank temperature during coloring should be controlled at 18-22°C to ensure uniform and fine anodized film thickness.
3.The anodized coloring areas in each row should be approximately equal.
4.After coloring, the profiles should be tilted, compared with a color board, and if the conditions are met, they can be rinsed in a water tank. Otherwise, specific measures should be taken.
5.It is advisable to avoid coloring different types of products or different batches of products on the same rack.
Anodizing products of MAT Aluminum
Sealing Process,
1.Place the anodized profiles in a sealing tank to close the porous anodized film and enhance the corrosion resistance of the anodized film.
2.Process parameters: Normal sealing temperature of 10-30°C, sealing time of 3-10 minutes, pH value of 5.5-6.5, sealing agent concentration of 5-8 g/l, nickel ion concentration of 0.8-1.3 g/l, and fluoride ion concentration of 0.35-0.8 g/l.
3.After sealing, lift the racks, tilt and drain the sealing liquid, transfer them to a water tank for a second rinse (1 minute each time), blow dry the profiles, remove them from the racks, inspect and dry them before packaging.
Edited by May Jiang from MAT Aluminum
Post time: Oct-21-2023
